Real-Time Process Analysis

Know More – Do More – Get More

Online analysis has provided us access to process insights in real-time.
We have improved our start up and we can run the process much more tightly!

A brand new concept

The InSight Pro concept offers a modern and future-ready in-line analyser solution. We have taken all unnecessary complexity out of the product to offer a high-end solution that is easy to purchase, install and run for years. InSight Pro offers measuring devices adapted for various sample types. One or two measuring points can connect to the analyser via flexible optical fibres.

We develop, patent, and produce a variety of different probes and cells which connect to the InSight Pro by means of optical cables to maximise flexibility. This allows us to handle a very broad range of process applications, but the base analyser remains the same.

What can you achieve

  • Faster start-up 
  • Stable process
  • Produce closer to target
  • Less waste and rework
  • Full traceability
  • Energy optimisation
  • Predictability 

The InSight Pro systems offers the customer 

  • A maintenance-free system
  • One or two measuring points
  • Full CIP/SIP compliance
  • IP65 protection for easy installation
  • 3-years warranty
  • Choice between five configurations
  • Built-in 24/7 surveillance
  • Same analyser engine used at-line
  • Operator-friendly software – InSightView 

Hear it from a user

Optimised sampling solutions

Applying the correct – i.e. representative – sampling is not guaranteed simply by going online.
The probes and cells must see the true process variations without bias and sampling error.
Equally important is the design of a manual sample extraction point, ensuring the important
validation step.

All probes and cells are designed to meet strict hygienic requirements. The sampling systems
all comply to CE norms, such as EN1935/2004 and the only contact materials are SS316L,
Sapphire and Teflon.

All configurations are CIP/SIP compliant and are specified to work up to 10 bar pressure and operating temperatures from 5 to 90 C.
Sampling devices connect to the analyser through fibre optical cables from 5 to 30 metres.
Fibre cables are self-contained in white food-grade hoses, which are easy to install in cable
trays.
All the sampling accessories developed by
Q-Interline presented below are the result of our
extensive experience and knowledge in the field of representative sampling and respect for the
Theory of Sampling.

For further information
Contact our solution experts

Jakob Dan-Winter
Sales International, Distributors
+45 4040 5746
jdw@q-interline.com

Martin Roithner Henriksen
Sales International
+45 5380 0609
mrh@q-interline.com

Per Sand
Sales Nordic
+45 2346 7046
psa@q-interline.com

Jörg Schück
Sales DACH
+49 (0)151 46792721
jsc@q-interline.com

Brochure download


One analyser – two measuring heads
– real value for money

Transmission Cell Sampling 

The cross-pipe
transmission cells are a series of cells built around a modified sanitary Varinline body. 
The cells are available for all Varinline houses from 1.5” to 6” pipe diameter. 

 
Two sanitary probes samples the process stream in the middle of the stream. The probes are connected to the InSight Pro by means of optical cables of 5-25 meters length. 
The cells offer an inspection port. 

The perfect solution for

  • In-line milk analysis 
  • Cheese milk blending 
  • WPC process control 
  • Cream input to butter churn 
  • Beverages 
  • Oils and fats 

Diffuse Reflectance probe sampling 

For in-pipe sampling of homogeneous process streams.
The Diffuse Reflectance Probe is designed to meet all relevant requirements in the life science and food industry. The probe features a sanitary design in accordance with strict industry requirements. The Diffuse Reflectance Probe accepts CIP/SIP and offers high security through a proprietary metal-to-sapphire sealing technique eliminating the need for O-rings and brazed joint. The probe is connected to the spectrometer through a fibreoptic bundle cable, which fulfils all hygiene requirements. The fibreoptic cable is protected for easy placement in cable trays.

The perfect solution for

  • Butter  
  • Margarine 
  • Mozzarella  
  • Processed cheese 
  • Cream cheese 

Spoon probe Sampling 

For as-easy-as-it-gets powder sampling of fine powders.
The Spoon Probe is a special variant of the Diffuse Reflectance Probe which has been specially adapted to sample fine powders in a falling stream. The sample is collected in the spoon area of the probe and analysed. After analysis the window of the probe and the spoon area is cleaned by means of pressurised air. The probe is connected to the spectrometer through a fibreoptic bundle cable, which fulfils all hygiene requirements. The fibreoptic cable is protected for easy placement in cable trays.

The ideal solution for 

  • Milk powder 
  • WPC powder 
  • Food ingredient in fine powder form 
  • Fish meal 
  • Bone meal 

Back-scatter Sampling 

For in-tank sampling of heterogeneous processes.
Monitoring NIR optical backscatter in a tank reveals valuable information which allows for better process control and optimisation. The flush-mounted design makes the Backscatter Probe ideal for complicated products and products which are stirred. The probe features a sanitary design in accordance with strict industry requirements. The Backscatter Probe accepts CIP/SIP and offers high security through a proprietary metal to sapphire sealing technique eliminating the need for O-rings and brazed joints. The probe is connected to the spectrometer through a fibreoptic bundle cable, which fulfils hygiene requirements. The fibreoptic cable is protected for easy placement in cable trays.

The ideal solution for

  • Milk coagulation monitoring 
  • In-tank monitoring 

Transmission probe Sampling 

For in-tank sampling of clear liquids.
The Transmission Probe is a precision optical instrument that allows remote fibreoptic transmission measurement of clear or slightly scattering liquid process streams at high temperature- and pressure operating conditions. The Transmission Probe accepts CIP/SIP. The probe is connected to the spectrometer through a fibreoptic bundle cable, which fulfils all hygiene requirements. The fibreoptic cable is protected for easy placement in cable trays.

The ideal solution for

  • Oils in tanks 


InSightView process screen – an important part of the user experience

We have listened to the operators and designed an intuitive easy-to-read console to be placed
right in the process near the operators.
InSightView has everything you need and nothing you don’t. Operators have the process
composition, averages, and trends available in real time right where they need them. This
allows for tight process control and optimised profit.

InSightView has a built-in intelligent system to help operators collect the right calibration and
validation samples to minimise load and laboratory cost.
Through having real-time data available operators can make better and faster decisions.

Software highlights 

  • Clear screen showing all relevant information (IP65) 
  • Intuitive and easy to use without training
  • Process stability indicators to support better timing of sample extraction 
  • Multiple user languages
  • Easy link to AnalyticTrust for easy instrument surveillance and QA 
  • Easy link to factory system

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